Where Are Casper Mattresses Made?

Casper builds its products in the US using high-quality, morally-sound methods. To be more specific, the latex and memory foam components for their mattresses are produced in Georgia and Pennsylvania, the fabrics are from Illinois and South Carolina, and a small amount of the lining is imported from Belgium.

The co-founder of Casper also told the Alliance for American Manufacturing that Casper’s claim that its mattresses are created in America is not just a marketing ploy.

The business claims that some products are made outside the United States. These places are China, the UK, India, Germany, Belgium, and Canada. According to Casper’s Registration Statement submitted to the US Securities and Exchange Commission, the company sources its products from a select group of independent contract manufacturers.

Also, Casper acquires all of its materials from US manufacturers. They decided to produce in the US because it is more advantageous, cost-effective, and environmentally friendly, not from a marketing point of view. And if you’re curious about Casper’s shipping agent in the US, they hire UPS to distribute from their partner warehouse.

Numerous mattresses are produced in the US if that is your preference. Among them are Brooklyn Bedding, Saatva, Tuft and Needle, and Amerisleep. You can also research other suppliers of organic mattresses, like Birch By Helix, which handcrafts its beds in the US.

The Casper mattress at Costco is not the same as other Casper mattresses because it is only available and purchasable at Costco. This Casper Select item with a hand-sewn cover is a Costco exclusive and only available to members. The CertiPUR-US certified foam used in the Casper Select includes an open-cell, high-density memory, zoned transition, and a support foam layer.

Brief Introduction of Casper Mattresses

Casper is a well-known company that recently gained popularity. Casper was launched in April 2013 and has offered sleep products online and in physical stores ever since. The company’s headquarters are located in New York, and it has many facilities nationwide.

Unlike other foam mattresses, Casper mattresses have a unique support system. High-density polyfoam, latex, and memory foam are layered on the mattress. Different foam thicknesses are installed in various zones, and because of this unique design, pressure will be relieved where it is most needed for sleepers.

It is known for producing one of the most comfortable mattresses in the market and delivering them directly to the doors of its consumers. Nonetheless, Casper Mattresses is a widely loved company still manufacturing comfortable, cozy, long-lasting mattresses worldwide.

Casper Mattresses Manufacturing Process:

So, interested in knowing how Casper Mattresses are made? The process for manufacturing Casper mattresses is carefully put together and involves multiple steps.

Casper Mattresses Manufacturing Process

1). Foam Cutting and Layering

Cutting and layering the foam used in the mattress is the first step in manufacturing. Casper combines different foam materials for its mattresses, such as high-density polyfoam and memory foam.

2). Fabric Cutting and Sewing

After cutting and arranging the foam layers, the next step is to cut and sew the mattress cover. Casper uses different cover materials, including rayon, polyester, and cotton blends.

3). Foam Assembly

The Assembly process of the mattress undergoes after the preparation of the foam and fabric components. Layers of foam are placed and compressed inside the mattress cover, which is then stitched shut after the filling.

4). Quality Control

After being put together, the mattress undergoes a stringent quality control procedure. In this procedure, the mattress’s firmness, durability, and support are tested as well a visual inspection is done to ensure there is no flaw in it. Quality control is a major part of the manufacturing process as Casper provides the best quality products to the people.

5). Shipping and Delivery

Once the mattress goes through all the quality control tests, it is ready to be packaged and shipped directly to customers’ doors. Casper delivers its mattresses In a rolled-up and compressed form to make them easier to transport and maneuver into tight spaces.

Casper Mattresses are manufactured with love and care and strict quality control so that the buyer won’t have to worry about them wearing out in a few months. These mattresses are made to last while giving you the comfort you deserve!

This is a breakdown of some of the materials used in the manufacturing process:

  • AirScape foam
  • Zoned Support and Zoned Support Max memory foam
  • Polyurethane foam base
  • Springs (used in Hybrid versions)
  • Cover and QuickCool Cover
  • Cooling gel and gel pods (used in Wave Hybrid and Wave Hybrid Snow)
  • Heat Delete Bands (used in Snow versions)

List of the Most Popular Casper Mattresses:

  • Casper Original Mattress

The Casper original is a median firm foam mattress that offers comfort and support to the buyers. This is the original flagship mattress from Casper, designed to suit all sleeping positions and provides elite comfort in all of them.

  • Casper Wave Mattress

Combining foam’s comfort with spring’s support, the Casper Wave Hybrid is a luxury mattress that relieves pressure, making it the best choice for people with back pain.

  • Casper Nova Hybrid Mattress

The Casper Nova Hybrid mattress is a plush mattress with a gel-infused foam layer that helps regulate body temperature while sleeping. It provides a heavenly sleeping experience for people who like to hide in their dreams.

  • Casper Element Mattress

The Casper Element is a budget-friendly option, among others. It’s made with 3 layers of foam to provide pressure relief and comfort. It’s an excellent choice for people who prefer proper firmness in their mattresses.

  • Casper Hybrid Mattress

A versatile mattress combining the comfort of foam with the support of springs, the Casper Hybrid is designed to suit all sleeping positions and has a foam layer that makes breathing easier and keeps you cool at night.

Related: Where Are DreamCloud Mattresses Made?


To conclude, Casper mattresses are produced in the United States at multiple facilities and spread nationwide. The company is dedicated to using only premium and high-quality materials and strict manufacturing procedures to ensure that its mattresses are comfortable, supportive, and long-lasting.

Suppose you want to purchase a Casper Mattress. In that case, you can feel confident after knowing it was made carefully with great attention to detail. With its special and unique design and high dedication to quality, a Casper mattress is definitely worth the money, and it is an excellent investment in sleep and overall health.

Hi, I'm Kainaat, the author behind the "where are made." As someone who has always been curious about the origins of everyday products, I started this website as a way to share my research and findings with others who share the same interest.